Chemical Process Hazards Analysis with OSHA Safety Standards

HAZOP, What If, Fault Tree Analysis FTA, Failure Mode & Effect Analysis FMEA with practical examples for SAFE operation

4.22 (221 reviews)
Udemy
platform
English
language
Industry
category
instructor
Chemical Process Hazards Analysis with OSHA Safety Standards
1,174
students
5 hours
content
Nov 2023
last update
$69.99
regular price

What you will learn

Learn the key steps and procedure to systematic identification of hazards and related accident scenarios

Know, Understand and Implement the provisions of the OSHA's Process Safety Management of Highly Hazardous Chemicals Standard – PSM Rule (29 CFR 1910.119)

Gain a clear understanding of the key components of Process Safety Methods for process hazards analysis (HAZOP, FMEA, FTA, What-If, Checklist…)

Conduct any type of the following Process Hazards Analyses : HAZOP, Failure Mode & Effects Analysis (FMEA), Fault Tree Analysis (FTA), What-If, Checklist…

Define roles and responsibilities applicable to the various Process Hazards Analyses (HAZOP, FMEA, FTA, What-If, Checklist…)

Deepen your knowledge of codes, standards and regulations relative to occupational safety

Asses process operations and maintenance in order to promote a safe workplace

Contribute to the safety of your facility, your fellow workers and yourself

Develop your process hazards analysis skills through various practice sessions covering real industrial processes

Test your knowledge through valuable technical quizzes (140+ questions)

Download valuable resources to further develop your knowledge and skills

Description

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MAJOR COURSE UPDATE:

We have added a quiz at the end of each section to help you test your knowledge and emphasize the key learning points. The quiz includes:

  • True/False questions

  • Multi-choice questions

  • Images, cross-sectionnal views

  • Solved problems

  • and much more...

When you think you’ve got a good grasp on a topic within the course, you can test your knowledge by taking the quiz. If you pass, wonderful ! If not, you can review the videos and notes again or ask us for help in the Q&A section.

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Process Hazards Analysis and Process Safety Management are a critical skill in our increasingly complex industrial world.

Recent catastrophic events, such as Deep Water Horizon Blowout or Beirut Port Blast, highlight the perils of poor Process Safety Management.

In this regard, the Occupational Safety and Health Administration (OSHA), is one of the world’s leading bodies in setting Safety Standards for analyzing process hazards and establishing efficient safety management programs.

The OSHA’s Process Safety Management of Highly Hazardous Chemicals Standard (29 CFR 1910.119), referred to in this course as the PSM Rule, contains an integrated set of chemical process safety management elements, designed to prevent chemical releases that can lead to catastrophic fires, explosions, or toxic exposures.

One of the most important elements of this PSM Rule is the Process Hazards Analysis (PrHA).

This analysis requires the systematic identification of hazards and related accident scenarios.

The PSM Rule allows the use of different analysis methods :

- Checklist Analysis

- What-If Analysis

- What-If / Checklist Analysis

- HAZards & OPerability study (HAZOP)

- Failure Mode & Effects Analysis (FMEA)

- Fault Tree Analysis (FTA)

Each process plant or facility that stores or uses hazardous chemicals in above-threshold quantities as defined by the PSM Rule, will have to develop the capability to complete Process Hazards Analyses as required.

As a potential actor in these facilities, it is therefore vital that you have a thorough understanding of the standards and techniques for analyzing and mitigating process safety hazards.

By ensuring that these standards are properly understood and applied, you contribute to the safety of your facility, your fellow workers and yourself !!!

The purpose of this online course is threefold :

  1. Break down for you the principles and key components of Process Safety Methods into easily digestible concepts.

    The Process Safety Methods covered in this course include :

    - Checklist Analysis

    - What-If Analysis

    - What-If / Checklist Analysis

    - HAZards & OPerability study (HAZOP)

    - Failure Mode & Effects Analysis (FMEA)

    - Fault Tree Analysis (FTA)


  2. Illustrate through practical process examples, the key steps and procedure to systematic identification of hazards and related accident scenarios


  3. Provide guidelines and best practices for performing Process Hazards Analysis (PrHA) according to the OSHA's PSM Rule requirements

For each Process Hazards Analysis (PrHA), detailed technical descriptions and basic step-by-step instructions will be provided to you, along with practice sessions, quizzes, useful examples and numerous downloadable resources to emphasize the key learning points.

When the course content and practice sessions have been completed, we expect that you will have become a competent process hazards analyst. You will not be a HAZOP or FMEA expert, but you will be prepared to become one if that is what you want and persist to be.

So with no further ado, check out the free preview videos and the curriculum of the course and we look forward to seeing you in the first section.

Hope to see you there

WR Training

Spread the wings of your knowledge


PS. Keep in mind, safety in process industries remains to be of utmost importance during operation and maintenance and must be constantly verified with various methodologies.

Enjoy the course and stay safe out there !

Content

ABOUT THE COURSE

Course introduction & learning objectives
Before you start this course

USEFUL TERMINOLOGY

Introduction to useful terminology
Accident
Aggregate Threshold Quantity
Catastrophic Release
Employee
Event
Facility
Flammable Gas
Flammable Liquid
Hazard
Highly Hazardous Chemicals
Incident
Near miss
Unoccupied remote facility
Probabilty
Process
Process Hazards
Process Hazards Analysis (PrHA)
Process Safety Management (PSM)
The PSM Rule
Risk
Threshold Quantity
Before proceeding to the next section
QUIZ #1 USEFUL TERMINOLOGY : TEST YOUR KNOWLEDGE

PROCESS SAFETY MANAGEMENT INTRODUCTION

Introduction to PSM

PROCESS HAZARDS ANALYSIS (PrHA) REQUIREMENTS OVERVIEW

Introduction to PrHA requirements overview
Process Safety Information
Process Hazards Analysis (PrHA)
Before proceeding to the next section
QUIZ #2 PrHA REQUIREMENTS OVERVIEW : TEST YOUR KNOWLEDGE

PROCESS HAZARDS ANALYSIS (PrHA) : ESSENTIAL ELEMENTS

Introduction to PrHA essential elements
Step-by-step procedure
Elements common to all PrHAs
Identifying process hazards
Analyzing process hazards by developing accident scenarios
Reviewing previous incidents
Process Control failures
Considering facility siting
Addressing human factors
Evaluating incident effects
Deciding on need for action
Presentation of results
Before proceeding to the next section
QUIZ #3 PrHA ESSENTIAL ELEMENTS : TEST YOUR KNOWLEDGE

Process Hazards Analysis (PrHA) WITH PRACTICAL EXAMPLES

Introduction to PrHA with practical examples
Process Example #1 : Cooling Water Chlorination System
Process Example #2 : Hydrogen Fluoride Supply System
Checklist Analysis : About the method
Checklist Analysis : The procedure
Checklist Analysis : Staffing needs and time
Checklist Analysis : Limitations of the method
Checklist Analysis : Practical example #1
Checklist Analysis : Practical example #2
What-If Analysis : About the method
What-If Analysis : The procedure
What-If Analysis : Staffing needs and time
What-If Analysis : Limitations of the method
What-If Analysis : Practical example #1
What-If Analysis : Practical example #2
What-If / Checklist Analysis : About the method
What-If / Checklist Analysis : The procedure
What-If / Checklist Analysis : Limitations of the method
What-If / Checklist Analysis : Staffing needs and time
What-If / Checklist Analysis : Practical examples
HAZOP : About the method
HAZOP : The procedure
HAZOP : Staffing needs and time
HAZOP : Limitations of the method
HAZOP : Practical example #1
HAZOP : Practical example #2
HAZOP : Taking your skills to the next level
Failure Mode & Effects Analysis (FMEA) : About the method
Failure Mode & Effects Analysis (FMEA) : The procedure
Failure Mode & Effects Analysis (FMEA) : Staffing needs and time
Failure Mode & Effects Analysis (FMEA) : Limitations of the method
Failure Mode & Effects Analysis (FMEA) : Practical example #1
Failure Mode & Effects Analysis (FMEA) : Practical example #2
Fault Tree Analysis (FTA) : About the method
Fault Tree Analysis (FTA) : The procedure
Fault Tree Analysis (FTA) : Staffing needs and time
Fault Tree Analysis (FTA) : Limitations of the method
Fault Tree Analysis (FTA) : Practical example #1
Before proceeding to the next section
QUIZ #4 PrHA METHODS : TEST YOUR KNOWLEDGE

ANALYSES REPORTING AND REVIEW

Introduction
The PrHA report : Elements overview
The PrHA report : 1. Title page and table of contents
The PrHA report : 2. Summary of recommendations
The PrHA report : 3. Process description
The PrHA report : 4. Scope of analysis
The PrHA report : 5. Review of previous incidents
The PrHA report : 6. Identified hazards
The PrHA report : 7. Analysis methodology
The PrHA report : 8. Analysis team
The PrHA report : 9. Summary of findings
The PrHA report : 10. Analysis documentation
The PrHA report : 11. Process Safety Information
PrHA report review
Before proceeding to the next section
QUIZ #5 PrHA REPORTING & REVIEW : TEST YOUR KNOWLEDGE

ESTABLISHING A SYSTEM FOR TRACKING ACTION ITEMS

Introduction
Action items
The criteria
The corrective actions system
Before proceding to the next section
QUIZ #6 PrHA TRACKING SYSTEM FOR ACTION ITEMS : TEST YOUR KNOWLEDGE

UPDATING THE PrHA

Update schedule, update team and documentation
Before proceding to the next section
QUIZ #7 UPDATING THE PrHA : TEST YOUR KNOWLEDGE

DOWNLOADABLE RESOURCES

List of downloadable documents
Bonus lecture

Reviews

Juan
October 20, 2023
Es un curso bastante completo, que brinda las herramientas para realizar un correcto análisis de riesgos.
Nicholas
September 15, 2023
I`m really fascinated with the manner of presentation and, also with the level of details; including visual and audio which, will enhance easy assimilation and understanding of the training. This for me is a plus for this training and it is well appreciated.
Shedrack
June 7, 2023
This course is great. It's good both for starters and for the experienced. The explanations are all top notch. Hence, I am of the opinion that ≥90 % is superb review.
Hema
April 23, 2023
Perfect match for me, as a person attempting to kickstart their career in the oil and gas sector and get hired in interviews for jobs in this sector.
Charlie
October 3, 2022
The course was very detailed. I have only dealt with such analysis methods in theory, not in actual practice. To get a true understanding i would need to do one of the methods in a real situation, but my job does not offer such opportunities.
Giuseppe
July 5, 2022
Good introduction, documentation should be more comprehensive and cover all the aspect treated during the course. A written report of the lessons could be very useful.
Aisha
June 26, 2022
The whole session is really a complete package for understanding industrial safety the explanations are very detailed and quiz that are arranged after every session is very beneficial, one can avail a lot from this course.
Nabil
May 25, 2022
The course prepared by WR training was very informative and structured in a systematic way to understand the step of PrHA analysis. thanks you so much. I hope you can issue a book with more examples and scenarios to keep it as guild line and reference and I need your recommendation for other advanced process safety courses Also, I want a course on process equipment design of various equipment used in petrochemical industries. Good and great job!!!
Hayato
December 7, 2021
This course is designed very systematic way to understand the step of process hazard analysis. The best part i really like is the course provide with practical example from each PrHA analysis method which are Check list, What-If, Check list/What-If, HAZOP, FMEA and FTA. Good and great job!!!
Meetkumar
July 29, 2021
yes, I love the course prepared by WR training. thanks you so much. I want cource on process equipment design of various equipment such as Distillation column & ST heat exchanger. thank you so much for so much well structured and organized course content.

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3920554
udemy ID
3/17/2021
course created date
6/15/2021
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